VOLKSWAGEN MECHANIC

Engine and transmission repair, diagnostic and maintenance.

• ALTERNATOR  TEST / BATTERY CHECK 

• Audi  7-speed dual clutch gearbox 0AM
• Audi 6-speed twin-clutch gearbox 02E (S tronic)
• Engine and transmission oil change. (Lubricant and capacity)

7-speed dual clutch gearbox 0AM

Direct Shift Gear Transmission DSG meaning PDF download

SERVICE MANUAL DOWNLOAD  10.6MB / 127PAGES

Currently, the world of transmission is dominated in Europe by manual gearboxes and in the USA and Japan by automatic gearboxes. Both types of gearboxes have specific advantages and disadvantages.
The advantages of a manual gearbox are, for example,
• high degree of efficiency
• robust and sporty characteristics  The advantages of an automatic gearbox are, for example,
• a high level of comfort, above all in gear changes, as there is no interruption in tractive power.
This formed the framework for Volkswagen to combine both transmission concepts into one completely new gearbox generation: the direct shift gearbox.

The Direct Shift Gear Transmission (DSG) also known as Dual Clutch Transmission(DCT) or twin-clutch transmission, is an automated transmission that can change gears faster than any other geared transmission. Dual-clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual transmission. Modern DSG automatic gearboxes use a pair of clutches in place of a single unit to help you change gear faster than a traditional manual or automatic alternative. Cars with DSG gearboxes don’t feature a clutch pedal and are controlled in exactly the same way as a conventional automatic. Direct Shift Gear transmission (DSG) also called as Dual Clutch Transmissions (DCTs) are providing the full shift comfort of traditional step automatics but offer significantly improved full efficiency and performance. Fuel efficiency increased by 15% compared to planetary-ATs, the DCTs are the first automatics to provide better values than manual transmissions. Higher top speed and, more important in everyday driving, a better acceleration compared to planetary-ATs and CVTs are additional benefits.

List of Workshop Manual Repair GroupsList.

Repair Group
00 - Technical data
30 - Clutch
34 - Controls, housing
35 - Gears, shafts
39 - Final drive - front   differential

6-speed twin-clutch gearbox 02E (S tronic)

WORSHOP MANUAL  1.9MB / 88PAGES

REPAIR MANUAL 2MB / 64PAGES

DOWNLOAD PDF 285kb / 4PAGES

Is the S Tronic a manual gearbox or an automatic gearbox?
It is both. The S tronic is an automatic sport gearbox with an emphasis on "Sport".
The technical basis of the S tronic is a 6-speed-manual gearbox which, as a special feature, has two clutches (twin-clutch). Clutch control and gearshifts are performed by an electro-hydraulic control.
A twin multi-plate clutch and intelligent electro-hydraulic control are used allowing two gears to be selected simultaneously. While driving, one gear is engaged and the matching gear is preselected.
During gearshifts, the clutch engaging the active gear opens while the other clutch of the preselected gear closes. This is done under load and so quickly that power flow is virtually continuous.

What are the customer benefits of the S Tronic gearbox?
The S tronic 6-speed twin-clutch gearbox is more dynamic than a conventional manual gearbox because it allows fast gear-shifting without any interruption in tractive power while affording the comfort of an automatic gearbox.
In addition to the overtly sporty driving dynamics, the S tronic gearbox is highly efficient. This gives it an advantage over the conventional manual gearbox with regard to fuel economy.

Oil change, classification, grade, and capacity.

1.2 TSI    2010-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION   OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         3.7 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    1.7 / LITRES
• MANUAL  TRANSMISSION  OIL CAPACITY   –     2.0 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.4 TFSI    2007-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION   OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         3.6 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION FLUID TYPE  G05 162
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    3.0 / LITRES
• MANUAL  TRANSMISSION  OIL CAPACITY   –     2.0 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.6    2003-2008

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.6 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• TRANSMISSION  OIL CAPACITY   –    1.9 / LITRES    TYPE  G055 025
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.6 E85   2008-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.5 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• TRANSMISSION  OIL CAPACITY   –    1.9 / LITRES   TYPE G055 025
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.6 FSI   2003-2007

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         3.2 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    6.0 / LITRES TYPE G055 025
• MANUAL  TRANSMISSION  OIL CAPACITY   –     2.0 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.6 TDI CR  2009-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 5W/30                         VW 507.00       
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.3 / LITRES
• TRANSMISSION OIL GRADE     –    75W SYNTHETIC
• MANUAL  TRANSMISSION  OIL CAPACITY   –     1.7 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.8 TFSI   2007-2008

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.6 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    5.2 / LITRES   TYPE G052 182
• MANUAL  TRANSMISSION  OIL CAPACITY   –     1.9/ LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.9 TDI PD   2003-2008

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 506.01
• 5W/30                        VW 507.00       
•  10W/40                     VW 505.01      
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.3 / LITRES
• TRANSMISSION OIL GRADE     –    75W SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    5.2 / LITRES       TYPE G052 182
• MANUAL  TRANSMISSION  OIL CAPACITY   –     1.7 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

1.9 TDIe PD    2007-2009

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 506.01
• 5W/30                         VW 507.00       
•  5W/40 -10W/40       VW 505.01       
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.6 / LITRES
• TRANSMISSION OIL GRADE     –    75W SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    5.2 / LITRES   TYPE G052 182
• MANUAL  TRANSMISSION  OIL CAPACITY   –     1.7 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

2.0 FSI   2003-2008

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.6 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• MANUAL  TRANSMISSION  OIL CAPACITY   –     1.9 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

2.0 TFSI    2005-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.6 / LITRES
• TRANSMISSION OIL GRADE     –    75W/75 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    5.2 / LITRES
• MANUAL  TRANSMISSION  OIL CAPACITY   –     2.3 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

2.0 D TDI CR    2008-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 5W/30                          VW 507.00          
•  5W/40 -10W/40        VW 502.00       
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4.0 / LITRES
• TRANSMISSION OIL GRADE     –    75W/75 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    5.2 / LITRES     TYPE  G052 182
• MANUAL  TRANSMISSION  OIL CAPACITY   –     2.3 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 / LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

2.0 D TDI PD   2005-2008

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 506.01
• 5W/30                         VW 507.00       
•  5W/40 -10W/40       VW 505.01       
• ENGINE OIL CAPACITY (WITH  FILTER)     –         4 / LITRES
• TRANSMISSION OIL GRADE     –    75W/75 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    5.2 / LITRES      TYPE  G052 182
• MANUAL  TRANSMISSION  OIL CAPACITY   –     2.3 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   525+-25 /GRAMS

2.7 D TDI CR    2005-2008

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         8.2 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    8.0 / LITRES       TYPE  SHELL M=1375.4
• MANUAL  TRANSMISSION  OIL CAPACITY   –     3.2 / LITRES
• BRAKE FLUID  –  DOT 4   type 002  000
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   530+-20 /GRAMS

3.0 TDI CR    2006-2009

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         8.2 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    8.0 / LITRES
• MANUAL  TRANSMISSION  OIL CAPACITY   –     1.8 / LITRES
• BRAKE FLUID  –  DOT 4  g002 000
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   700 +50 /GRAMS

3.0 TFSI     2008-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION  OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00       * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00       * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         6.5 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    8.0 / LITRES  type G055 005
• BRAKE FLUID  –  DOT 4  TYPE G004 000
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   530+-20 /GRAMS

3.2 FSI     2006-2008

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION   OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00        * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00        * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         6.5 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    8.0/ LITRES
• MANUAL  TRANSMISSION  OIL CAPACITY   –     3.5 / LITRES
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   530+-20/GRAMS

3.6 FSI    2007-2010

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION   OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 504.00        * 15° VW 501.01  
•  5W/40 -10W/40       VW 502.00        * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         8.2 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    8.0 / LITRES
• MANUAL  TRANSMISSION  OIL CAPACITY   –     1.8 / LITRES
• BRAKE FLUID  –  DOT 4 G002 000
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   700+50 /GRAMS

4.2 D TDI CR    2007-2009

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION   OEM
• 5W/30                         VW 507.00        
•  5W/40 -10W/40       VW 502.00        
• ENGINE OIL CAPACITY (WITH  FILTER)     –         3.7 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    8.0 / LITRES
• BRAKE FLUID  –  DOT 4  G002 000
• BRAKE FLUID CAPACITY  –  1.0 /LITRES
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   700+50 /GRAMS

4.2 FSI     2006-2011

• DEPENDING ON VEHICLE  AGE , OIL GRADE (SAE) WILL VARY
• OIL CLASSIFICATION   OEM
• 0W/30 – 0W/40         VW 502.00
• 5W/30                         VW 507.00        
•  5W/40 -10W/40       VW 505.01        * 15°-20° VW 501.01
• ENGINE OIL CAPACITY (WITH  FILTER)     –         9.1 / LITRES
• TRANSMISSION OIL GRADE     –    75W/90 SYNTHETIC
• AUTOMATIC TRANSMISSION  OIL CAPACITY   –    8.0 / LITRES      TYPE G055 005
• BRAKE FLUID  –  DOT 4
• BRAKE FLUID CAPACITY  –  1.0 /LITRES G055 000
• AIR CONDITIONING REFRIGERANT  R134A
• AIR CONDITIONING REFRIGERANT QUANTITY   530+-20 /GRAM